Raw materials

Raw materials

Raw materials

Raw materials

In this section you can learn more about PET, its advantageous properties, as well as the numerous application possibilities on the market.

What is PET?

ELLIE EXPLAINS:
PLASTICS - TOO VALUABLE TO THROW AWAY!

Source: PlasticsEurope AISBL / Youtube 
Length: 3:16 min

PET - The material of the 21st century

PET material - What exactly is it?

Polyethylene terephthalate (PET) is a thermoplastic from the polyester family produced by polycondensation. PET has a wide range of applications and is used in the production of plastic bottles (PET bottles), films and textile fibers, among other things.

PET is polar, so there are strong intermolecular forces. The molecule also has a linear structure without cross-links. Both are prerequisites for semi-crystalline areas and fibers.

In particular, these areas result in high breaking strength and dimensional stability at temperatures above 80 °C.

PET - PROCESS & HANDLING

PET-Granulat in einer offenen Hand.

PET - versatile material

PET as a material has been on the market for many decades. PET has established itself as a particularly valuable raw material in the field of packaging technology.

Whether as packaging for food, cosmetics or chemical-technical applications. PET packaging has positioned itself on the market for years and has proven to be particularly sustainable and innovative due to its advantageous properties.

The food industry in particular is becoming increasingly convinced of its advantages. The specific properties of PET allow the highest safety standards in the food processing sector to be met efficiently.

HOW IS A PET BOTTLE MADE?

To produce a PET bottle or container, a mould blank, the so-called "Preform", is first produced at 300° C under high pressure. This is similar to a chemistry test tube.

The PET preform is then heated to around 120° C by a machine. At a pressure of 40 bar, the PET preform is blown into the desired shape in the "stretch blow molding process".

The adjacent sequence of pictures shows the so-called "stretch blow molding process" in simplified form.

COMPARISON OF PACKAGING MATERIALS

THE ADVANTAGES OF PET PACKAGING

CO2 footprint PET versus glass

Possible alternatives to plastic packaging are increasingly appearing on the market, but on closer inspection they are by no means to be regarded as more sustainable.

In order to ensure an objective discussion on the topics of packaging and Sustainability figures, data and facts are indispensable. One of the most important parameters is the value of CO2 emissions.

In order to obtain a neutral assessment of this parameter for one of our 500 ml PET hotfill bottles compared to a glass bottle of the same size, we used the companies ClimatePartner in Munich with the preparation of the CO2 emissions calculation. Taking into account the extraction of raw materials, production and delivery to the customer, the calculation of the necessary Values and the comparison of the results.

Tabelle für den Vergleich des CO2-Fußabdrucks zwischen PET und GLas.

The outstanding properties of PET

PROPERTY

Material

PET PVC HDPE PP PS GLAS ALU.
Transparency
Impact resistance
Water barrier
Gas barrier
Hot filling
Microwave resistance
Recyclability
Neutral taste
Flexible Container Design

EVALUATION

excellent =

good =

ok =

bad =

COMPARISON OF PACKAGING MATERIALS

PET offers many advantages over other packaging materials. In particular, PET has very good gas barrier properties compared to other plastics.

Both the escape of CO2 and the penetration of oxygen into the contents are reduced to a minimum with PET. These are just some of the reasons why PET has become established on the market as a packaging material.

Tabelle für den Vergleich des CO2-Fußabdrucks zwischen PET und GLas.

Assuming a realistic annual volume of 4.5 million bottles, the disposable glass bottle generates 186.3 tons more CO2 emissions than our PET bottle. This amount corresponds to:

0

km

by car

Annual CO2 absorption of

0

beech trees

0

people

from Germany

It becomes clear here that, especially due to the enormous weight of more than 7 times that of the PET bottle, the glass bottle causes considerable disadvantages in transport. In order to finally put an end to the sometimes untenable hostility towards PET bottles, the industry and retailers have been calling for the Environment Agency to draw up a neutral life cycle assessment for some time now. The values used today date back to 2010. In particular, due to the steady increase in the number of individual bottles in the reusable system, the life cycle assessment for the reusable system is unlikely to be positive. Perhaps this is the reason why this balance has not been compiled to date!

Subsidies

EFRE 2016 EEB 0006 - 068
Energy efficiency and demonstration projects in SMEs and accompanying measures, end of project 31.08.2016

EFRE 2016 EEI 0272 - 068
Energy efficiency and demonstration projects in SMEs and accompanying measures, end of project 31.10.2017

EFRE 2020 EEB 0118 - 068
Energy efficiency and demonstration projects in SMEs and accompanying measures, end of project 31.03.2021

GRW funding 01.04.2016 until 31.07.2019
Capacity expansion hall 5 incl. machines, plants and silo

GRW funding 01.08.2020 until 31.07.2023 Capacity expansion hall 6 incl. machines and equipment for the production of preforms and bottles

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